Kolzer PVD 2.0: the new era of vacuum coating that surpasses the limits of Arc technology.
In recent years the PVD market has undergone a profound transformation. Customers across an increasing variety of sectors are demanding flawless surfaces, high performance, stable colors, sustainability and reliable industrial processes. In this landscape, traditional technologies such as Arc PVD, although important in the history of surface treatment, show structural limitations that no longer meet the needs of modern industries.
With PVD 2.0, Kolzer introduces a new generation of solutions that redefine quality standards, repeatability and industrial applicability. It is a technology that brings aesthetics and functionality together in one defect free, highly versatile process.
An industrial vision beyond Arc: the principle of PVD 2.0
At the heart of Kolzer PVD 2.0 is the ability to digitally control every phase of the plasma, achieving coatings that are more uniform, purer and more stable. Arc technology inherently generates droplets due to target melting, while PVD 2.0 eliminates this phenomenon at its root, enabling flawless surfaces and aesthetic levels that Arc cannot achieve.
This technical difference results in a direct, visible qualitative leap for the end customer, not only aesthetically but also functionally.
Impeccable aesthetic surfaces: where Arc cannot go
The demand for mirror like finishes, intense colors, fashion coatings and premium decorative layers has grown dramatically. With Arc technology, the presence of droplets causes visible roughness and often requires post processing or selective sorting of parts.
PVD 2.0 guarantees instead:
- continuous and flawless surfaces
- stable and repeatable colors
- consistent chromatic uniformity over large production runs
- excellent adhesion with no surface residues
For this reason, premium brands in the luxury, automotive, eyewear and packaging sectors are increasingly adopting PVD 2.0 as their industrial standard.
Uniformity and full 3D coverage: the real challenge of complex parts
Arc technology is a line of sight process, meaning it deposits only in direct view of the target. This creates difficulties in cavities, undercuts and complex shapes. Multiple rotations are required and uniformity often remains limited.
PVD 2.0 is built on a source architecture that enables:
- uniform three dimensional coverage
- homogeneous deposition even in internal areas
- consistent performance regardless of geometry
- maximum productivity on high volume batches
This capability makes Kolzer the ideal choice for manufacturers of complex components, from cosmetics to automotive interiors.
Total material versatility: one platform for every sector
Arc technology performs excellently on tooling but becomes limited when dealing with sensitive materials such as plastics, advanced polymers, lightweight alloys or aesthetic components.
Kolzer PVD 2.0 operates with precision on:
- metals and alloys
- plastics and polymers
- ceramics
- technical resins
- glass
- composite materials
The same machine can switch from decorative to technical anticorrosion coatings, from colors to functional layers, without hardware changes. This flexibility is unique in the market.
Repeatability and process stability: an essential industrial value
Arc deposition is affected by unstable factors such as shifting arc points, uneven cathode wear and high sensitivity to process conditions. This often results in inconsistent quality between cycles.
PVD 2.0 ensures:
- complete digital plasma control
- recipes repeatable cycle after cycle
- constant stability for automotive and luxury production
- a drastic reduction in scrap
This level of control makes Kolzer a reliable partner for certified, highly standardized processes.
Lower operating costs and accelerated ROI
Companies demand not only technical performance but also economic sustainability. PVD 2.0 machines dramatically reduce costs thanks to:
- no post processing
- reduced maintenance
- optimized consumption
- application versatility that expands the addressable market
- longer lifetime of internal components
It is a platform that truly supports customer growth without imposing limitations or rigid specialization.
Real sustainability: more than a claim
PVD 2.0 fully supports modern ESG strategies:
- no solvents
- no liquid waste
- reduced consumption
- clean and safe processes
- total absence of chemical residues
This makes Kolzer one of the most reliable players for green projects in industrial, fashion, automotive and consumer markets.
Conclusion: why PVD 2.0 is the platform of the future
Arc technology will remain valuable for certain niche tooling applications, but today’s industries ask for much more: flawless surfaces, repeatability, versatility, sustainability and stable production. Kolzer PVD 2.0 is the answer to all these needs.
With PVD 2.0, Kolzer offers:
- aesthetic and technical quality in one process
- full industrial reliability
- universal solutions for every material and sector
- lower costs and higher productivity
- an investment built for the future
Kolzer PVD 2.0 is not just the next generation of PVD, it is the new global standard.
